Denham Plastics, a company specializing in supplying, washing and repairing food transportation bins, faced significant challenges in ensuring consistent cleanliness and operational efficiency. With the integration of JBT’s bin washing system, Denham Services transformed their operations, achieving remarkable improvements in food safety and labor savings.
From Manual Labor to Automated Cleaning
“Before we had the JBT Bin wash system, we were washing by hand with pressure washers” says Daniel Denham, Sustainability Manager at Denham Services. This labor-intensive process required approximately 10 employees to handle the cleaning of 2,000 to 3,000 containers daily across their facilities. The manual bin washing approach was not only time-consuming but also prone to inconsistencies in cleanliness, posing potential risks to consumer health and company liability.
Implementation of JBT Bin Washing System
Recognizing the need for a more efficient and standardized cleaning solution, Denham Services turned to JBT for their advanced bin washing system. “Now that we have the JBT wash system, it’s much more consistent that the bins are essentially getting washed by a machine.” said Daniel.
The transition began with the installation of a standalone washing system, which was later expanded to include destacking, stacking, and drying capabilities, reflecting the company’s growing demand for efficiency.
Key Features of the JBT Bin Scrubber
- 360 Halo Cleaning System: The JBT Bin Washer utilizes a comprehensive cleaning technique where each bin undergoes a 360-degree wash. This method ensures that every part of the bin is thoroughly cleaned, significantly reducing the risk of contamination.
- High Output: The JBT Bin Wash system is incredibly versatile, capable of handling a wide range of bin sizes. Depending on cleaning time, it can process an impressive throughput of up to 120 bins per hour, making it a reliable solution for even the busiest of environments.
- Modular System: The JBT system is designed to be modular, allowing Denham Services to expand its capabilities by adding features such as destacking, stacking, and drying. This flexibility enables the system to adapt to increasing operational demands and efficiency requirements.
Enhanced Food Safety
The JBT Bin Scrubber’s advanced cleaning technology ensures that every bin is impeccably clean, minimizing the risk of contamination. Denham Services emphasized the importance of food safety, stating, “We look at this product as if the food that we are putting inside this bin may end up on our family’s table.” This perspective underscores the importance of delivering a product that is consistently safe and reliable.
Labor Savings and Operational Efficiency
The automation of the washing process brought significant labor savings to Denham Services. As Andrew Monahan, Denham’s Operation Manager puts it, “I think when it comes to the equipment’s reliability and consistency, it’s super important because we’re always in production.” The reliability and consistency of the JBT system mean that Denham Services can meet their daily production standards without the variability associated with manual cleaning.
Support and Maintenance
Denham Services benefits from JBT’s local presence and robust service network. “The big benefit to us here at Denham is that JBT is local, and it just makes things a lot easier,” Daniel noted. The warranty and prompt assistance provided by JBT ensures minimal downtime, allowing Denham Services to maintain continuous operations: “The warranty and service we have with JBT here at Denham is very beneficial because if we have any sort of problem or need, they’re there right away.”
Automated Bin Washing
The adoption of the JBT Bin Scrubber has been transformative for Denham Services, providing significant improvements in both food safety and labor efficiency. The system’s advanced cleaning capabilities and integrated features ensure that Denham Services can consistently deliver high-quality, safe products to their customers. For companies in the food harvesting industry looking to enhance their operations, JBT Bin Washers offer a compelling solution, combining technological innovation with practical benefits. Denham Services’ experience serves as a testament to the significant advantages of integrating JBT’s equipment into bin washing operations, making it a highly recommended choice for businesses seeking to lower their labor cost and increase their operational efficiency through automation: “I would say if another customer is thinking about using the JBT wash system, I would highly recommend it.”